Mailer Boxes
Shipping Boxes
Folding Cartons
Gift Boxes
Corrugated Boxes
Apparel Boxes
Book Boxes
Candle Boxes
Soap Boxes
Burger Boxes
French Fry Boxes
Pizza Boxes
Cigar Boxes
Game Boxes
Anklet Boxes
Hat Boxes
Watch Boxes
Belt Boxes
Coffee Boxes
Wig Boxes
Rigid Boxes
Magnetic Closure Boxes
Two Piece Boxes
Book Boxes
Display Boxes
Gable Boxes
Pillow Boxes
Tuck Boxes
Box Inserts
Box Sleeves
Tissue Paper
Crinkle Paper
- Home
- Custom Hat Boxes
Custom hat boxes offer durable protection and elegant display for your hats. Showcase your unique brand with elegance. Customize them in any shape, size, style, and material to impress customers.
Custom hat packaging boxes made of sturdy materials ensure your products arrive in perfect condition.
They protect your hats from dust, heat, and damage during shipping and handling.
The eco-friendly packaging with shiny finishes ensures customer satisfaction and helps you avoid lost sales.
These sturdy boxes absorb shocks and are designed for a secure, professional presentation. Meet all your packaging needs with custom hat boxes that leave a lasting impression and win customer loyalty.
Custom hat packaging boxes made of sturdy materials ensure your products arrive in perfect condition.
They protect your hats from dust, heat, and damage during shipping and handling.
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Quantities | Minimum 50 Boxes |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Shipping | 3 – 5 days after production (Rush orders Available on Demand) |
Custom Hat Box Specifications
Material:
Hat boxes are available in a variety of materials:
- Standard White: Durable, premium-grade paperboard with a sleek surface ideal for vivid printing.
- Brown Kraft: Sustainable paperboard with a simple and earthy appearance.
Material Thickness:
- 14 pt: A lightweight material designed to provide reliable protection and durability for smaller, less heavy items.
- 18 pt: Slightly thicker than 14 pt, this material enhances flexibility and adds extra protection for product packaging.
- 24 pt: Offers excellent durability and robust support, ideal for securing heavier products.
- 36 pt: A strong, sturdy option that delivers top-notch item protection with a refined, premium finish.
- 48 pt: An ultra-durable material perfect for safeguarding fragile items while maintaining a luxurious appearance.
Corrugation Thickness:
- 1/16″ E-Flute Corrugated Cardboard
Printed Sides:
- Outside only
- Inside only
- Outside and inside
- No printing
Print Colors:
Explore a variety of colors to enhance your brand’s presentation.
- CMYK: Achieve vibrant designs with precise color matching using the CMYK model.
- Pantone: Maintain consistent hues for your hat packaging with Pantone color matching.
Finishes:
Select from various finishes to enhance the appearance of your hat boxes.
- Matte: A smooth, non-glossy finish for a refined and subtle aesthetic.
- Glossy: A reflective surface that enhances vibrancy, though prone to fingerprints.
- Soft Touch: A velvety matte texture that delivers an upscale, luxurious feel.
- Satin: A gentle sheen combining the elegance of matte with a touch of gloss.
- Foil Stamping: Metallic or colored accents are applied to highlight key details for a premium effect.
Add-ons:
Enhance the unboxing experience with unique details for custom hat boxes.
- Embossing: Elevate your logos, patterns, and text with a raised design for a striking effect.
- Debossing: Create a sleek, pressed design that adds sophistication to branding and accents.
- Window Cutouts: Include a clear panel to give a preview of your product inside.
- Ribbons: Add a customizable ribbon closure for a polished and elegant touch.
Elevate Your Fashion Brand with Custom Hat Boxes
Custom-printed hat packaging boxes elevate your brand’s presence with durable, high-quality designs. Print your logo, graphics, and brand message to turn your boxes into a powerful marketing tool. Hat boxes with window cut-outs enhance presentation in retail outlets and attract customers. They are designed to match your brand preferences and industry trends. Custom hat packaging ensures your hats are stored and presented with style. The packaging designs drive sales volume with unmatched quality.
Cardstock
Lightweight, smooth and perfect for high-quality printing.
14pt – 28pt Great for Retail Boxes
Corrugated Cardboard
Durable and protective material for shipping and mailer boxes.
E-Flute / B-Flute Strong & Reliable
Rigid
Thick and sturdy board for a premium unboxing experience.
36pt – 48pt Luxury Packaging
Kraft
Natural, recyclable and ideal for sustainable packaging.
14pt – 24pt Eco-Friendly Choice
CMYK Printing
Full color printing method ideal for detailed graphics, images and vibrant packaging designs.
Pantone Printing
Match your brand colors with precise Pantone shades for a consistent and premium look.
Offset Printing
High quality printing method for large orders with sharp details and consistent results.
Digital Printing
Modern printing method ideal for short runs, custom designs and fast turnaround times.
Matte
Provides a smooth, non-reflective finish for a clean and elegant packaging appearance.
Hides Fingerprints
Gloss
Adds a shiny and vibrant finish that makes colors and graphics stand out.
Enhances Colors
Aqueous Coating
A water-based coating that adds a thin layer of protection and a subtle finish.
Water-based Coating
Anti Scratch Lamination
Adds a protective layer that helps resist scratches, scuffs and surface damage.
Scratch Resistant
Debossing
Presses your design into the box for a subtle, tactile impression.
Pressed Effect
Embossing
Raises your design above the surface for a bold, dimensional effect.
Raised Effect
Foil Stamping
Adds a metallic foil accent for a luxurious, eye-catching finish.
Premium Effect
Spot UV Coating
Highlights specific design elements with a glossy, raised coating.
Selective Shine
Custom Inserts
Keeps products secure and organized with a snug, custom-fit tray.
Secure Fit
Custom Dividers
Separates and protects multiple items within a single box.
Item SeparationWhy Choose Us for Custom Hat Boxes
Brands trust us for their custom-printed hat boxes because we use premium materials, provide high-quality printing, and offer quick turnaround times.
We use high-quality, durable materials to ensure long-lasting packaging.
Vibrant, full-color printing that brings your brand designs to life with sharp detail.
Eco-friendly, 100% recyclable materials to support sustainable packaging.
Fast production times with free shipping on all orders.
Frequently Asked Questions
What materials are used to make custom hat boxes?
These hat boxes are made of cardboard, kraft, rigid, and e-flute corrugated.
What is your turnaround and shipping time for cardboard hat boxes?
Turnaround time depends on the box type, quantity, and customization. Our standard production time takes 8–10 days, and shipping generally takes around 3–5 business days after artwork approval. Rush options may also be available on demand.
Can I order a sample of printed hat boxes before proceeding with the production?
Absolutely! You can get a sample before production but you have to pay for it.
What is the minimum order quantity for these boxes?
Our minimum order quantity starts from 50–100 boxes. Bulk order quantities may vary depending on the box style, material, printing, and customization requirements.
