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- Home
- Custom Rigid Mailers
Custom rigid mailers are sturdy and durable mailers which protect flat items from bending, folding and creasing during shipping. They provide secure protection and a professional appearance. Also they offer easy handling while keeping items safe throughout transit.
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Quantities | Minimum 50 Boxes |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Shipping | 3 – 5 days after production (Rush orders Available on Demand) |
Rigid Mailer Specifications
Styles:
- Catalog mailers
- Booklet mailers
Printed Sides:
- Outside only
- Inside only
- Outside and inside
- No printing
Print Colors:
- CMYK: Create vibrant and accurate designs with our four color printing process.
- Pantone: Ensure consistent and brand specific shades with Pantone color matching for your boxes.
Custom Rigid Mailers to Pack and Protect Your Products
Our rigid mailers protect flat and delicate items during shipping. Their sturdy structure prevents bending, folding and creasing. While keeping items secure during transit.
Also these mailers are mostly used for documents, certificates, artwork, photographs and brochures. And also stationery, prints and other important flat materials. Moreover you can customize them with your brand logo and other design elements for branded deliveries.
Durable and Easy to Use Rigid Mailer
We offer rigid flat mailers made from thick and durable rigid material. As it keeps flat items protected without adding extra weight.
Each mailer includes a self sealing adhesive strip for quick and secure packing. An easy open tear tab also allows customers to open the mailer smoothly without causing any damage.
Choose the Right Size and Style
Our rigid mailers are available in catalog and booklet styles for your different shipping needs. You can select the style that best fits your documents, photos, catalogs or promotional materials.
Catalog mailers have the opening on the shorter side. Whereas booklet mailers open from the longer side for easier packing of larger flat items.
Size Options
- 13” × 10” Booklet Style: Fits 9” × 12” presentation folders
- 9” × 11.5” Catalog Style: Fits 8.5” × 11” catalogs and booklets
- 7” × 9” Catalog Style: Ideal for photos, greeting cards, DVDs and small flat items
- Custom sizes
Why TBP is the Best Packaging Supplier
We at The Box Printers customize rigid mailers wholesale which keep your products protected and stylishly presented.
We offer:
- Free design support
- 24/7 customer support
- No hidden charges
- Low minimum order quantity
- Fast production and shipping
Call us at (844) 699-3730 or email sales@theboxprinters.com to get started today.
Cardstock
Lightweight, smooth and perfect for high-quality printing.
14pt – 28pt Great for Retail Boxes
Corrugated Cardboard
Durable and protective material for shipping and mailer boxes.
E-Flute / B-Flute Strong & Reliable
Rigid
Thick and sturdy board for a premium unboxing experience.
36pt – 48pt Luxury Packaging
Kraft
Natural, recyclable and ideal for sustainable packaging.
14pt – 24pt Eco-Friendly Choice
CMYK Printing
Full color printing method ideal for detailed graphics, images and vibrant packaging designs.
Pantone Printing
Match your brand colors with precise Pantone shades for a consistent and premium look.
Offset Printing
High quality printing method for large orders with sharp details and consistent results.
Digital Printing
Modern printing method ideal for short runs, custom designs and fast turnaround times.
Matte
Provides a smooth, non-reflective finish for a clean and elegant packaging appearance.
Hides Fingerprints
Gloss
Adds a shiny and vibrant finish that makes colors and graphics stand out.
Enhances Colors
Aqueous Coating
A water-based coating that adds a thin layer of protection and a subtle finish.
Water-based Coating
Anti Scratch Lamination
Adds a protective layer that helps resist scratches, scuffs and surface damage.
Scratch Resistant
Debossing
Presses your design into the box for a subtle, tactile impression.
Pressed Effect
Embossing
Raises your design above the surface for a bold, dimensional effect.
Raised Effect
Foil Stamping
Adds a metallic foil accent for a luxurious, eye-catching finish.
Premium Effect
Spot UV Coating
Highlights specific design elements with a glossy, raised coating.
Selective Shine
Custom Inserts
Keeps products secure and organized with a snug, custom-fit tray.
Secure Fit
Custom Dividers
Separates and protects multiple items within a single box.
Item SeparationWhy Choose Us for Custom Rigid Mailers
Brands trust us for their custom-printed rigid mailers because we use premium materials, provide high-quality printing, and offer quick turnaround times.
We use high-quality, durable materials to ensure long-lasting packaging.
Vibrant, full-color printing that brings your brand designs to life with sharp detail.
Eco-friendly, 100% recyclable materials to support sustainable packaging.
Fast production times with free shipping on all orders.
Frequently Asked Questions
Are these mailers strong enough for shipping?
Yes, these mailers are strong enough for shipping. As they are made from durable materials that provide excellent protection.
What styles of these mailers do you offer?
We offer different styles for these mailers. Including catalog mailers and booklet mailers to suit various shipping needs.
Do these mailers come with self sealing closures?
Yes, these mailers include self sealing adhesive strips and easy open tear tabs for convenience.
Can I customize these boxes with my logo?
Yes, you can add your logo, brand colors and custom designs for branding.
What is the minimum order quantity (MOQ) for these boxes?
Our minimum order quantity starts from 50–100 boxes. Bulk order quantities may vary depending on the box style, material, printing, and customization requirements.
